Fully Automatic Filling, Cap Placing and Capping Inline Integrated Machine

The whole machine is made of food-grade stainless steel, with intelligent digital display control for operation. The chain-plate conveyor belt is high-temperature resistant and wear-resistant, ensuring efficient and stable operation. It can transport bottles of different shapes, sizes and specifications, and both the speed and width are adjustable.

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One-sentence summary

Fully Automatic Filling, Cap Placing and Capping Inline Integrated Machine

Detailed description

"Magnetic Pump Quantitative Filling Principle: A magnetic pump serves as the metering unit, driving the pump body via magnetic coupling to deliver liquid, achieving a seal-free and mechanically direct liquid delivery method. A PLC drives eight filling heads to synchronously output quantitative amounts according to a set filling volume, completing the quantitative filling within the bottle. This line supports various filling methods, including magnetic pumps, peristaltic pumps, self-priming pumps, and pneumatic filling heads, and can handle various bottled liquids such as water-based solutions, oils, daily chemical liquids, and food and beverages.

Vibratory Plate Capping Principle: After the top cap is poured into the vibratory plate, it is vibrated and sorted, achieving directional sorting and automatic capping, replacing manual capping.

Capping Principle: After capping, the bottles enter the capping station, where a pre-press capping structure tightens the caps.

PLC Control + Pneumatic Drive: The entire line is controlled by a PLC programmable controller, driven pneumatically at a working air pressure of 0.4-0.8 MPa."

Advantages/Selling points

"8 magnetic-pump filling heads working in sync: magnetically coupled pump bodies with a shaft-seal-free structure; 8 nozzles discharge the set volume simultaneously.

Five filling ranges cover 10-1000ml in one machine: 2-50 / 10-150 / 30-300 / 50-500 / 100-1000ml; filling volume 10-1000ml.

Filling accuracy ±≤0.5% ~ ±≤1%: magnetic-pump metering keeps dosing accuracy controlled.

Vibratory-bowl automatic cap sorting & dropping: caps are oriented, sorted and dropped automatically, reducing manual cap placement.

Dedicated capping station: after cap dropping, bottles enter pre-press capping for tightening and sealing.

Filling + cap sorting + capping in one inline line: three processes in a single line, reducing inter-machine transfer and floor length.

PLC control + pneumatic drive: unified PLC control, pneumatic actuation, 0.4-0.8Mpa working air pressure.

304 stainless steel body: corrosion-resistant, suited to beverage / chemical / food liquid filling environments.

Multi-bottle compatibility: works with plastic and glass round and square bottles.

Multi-dimension customization, MOQ 1 piece: 2/4/6/8 filling heads, voltage, filling volume and Logo customizable."

Target audience

"Beverage / bottled-water filling producers

Daily-chemical liquid filling enterprises (cleaning & care liquids)

Food liquid filling enterprises

Chemical liquid filling enterprises

Small & medium bottling-line OEM / ODM factories

Bottling workshops needing an integrated filling → cap sorting → capping line"

Use cases/Application scenarios

"Continuous integrated filling + capping sealing for bottled liquids

Multi-spec, small-batch bottled product changeover (within 10-1000ml)

Metered filling and capping of plastic / glass round and square bottles

Metered filling and sealing of beverages, daily-chemical and chemical liquids

Small & medium bottling lines needing vibratory-bowl automatic cap feeding (rated 4000BPH, subject to actual configuration)"

Pain points addressed

"Separate filling / cap-placing / capping machines cause scattered processes, extra transfer and long lines — this machine connects all three processes in one inline line.

Manual cap placement is slow and error-prone in orientation — vibratory-bowl automatic sorting and cap dropping replaces it.

Changeover across many bottle specs is cumbersome — five filling ranges within 10-1000ml plus customizable head count and filling volume suit multiple specs on one machine.

Unstable filling accuracy and high liquid loss — magnetic-pump metering holds accuracy within ±≤0.5% ~ ±≤1%.

Equipment materials that cannot resist corrosion or wet liquid environments — 304 stainless steel body suits beverage / chemical / food industries.

Single bottle type forces multiple machines for plastic and glass — compatible with plastic and glass round and square bottles."

Quantifiable customer value

"Economic value: MOQ from 1 piece; one machine connects filling / cap sorting / capping, reducing inter-machine purchase and transfer costs (actual price subject to inquiry).

Efficiency value: rated capacity 4000BPH (10-60 bottles/minute; subject to actual configuration), enabling continuous inline production.

Quality value: magnetic-pump metered filling at ±≤0.5% ~ ±≤1% accuracy; PLC control ensures filling consistency.

Management value: vibratory-bowl automatic cap sorting & dropping plus automatic capping reduces manual cap placement / capping steps and simplifies line staffing.

Capacity value: supports 2/4/6/8 filling heads and customizable filling volume, adapting to different bottled products within 10-1000ml.

Brand value: CE certification (with ISO 9001 marking on the body) and 304 stainless steel construction suit beverage / chemical / food industries, supporting export compliance and product-end image."